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# Kia Soul EV: EV Battery System / Specifications

Kia Soul EV (PS EV) 2015-2020 Service Manual / EV Battery System / Specifications

Specification

High Voltage Shut-off Procedures

? Specification

Item | Specification | Remark
Capacitor Voltage between the inverter terminals | Less than 30V | Checkable by multi tester

High Voltage Battery Handling Guide

? Specification

Item | Specification | Remark
Safety Plug Cable Resistance (?) | Less than 1? (20°C) | Checkable by multi tester
Main Fuse Resistance (?) | Less than 1? (20°C) | Checkable by multi tester
Checking for Welding in the High voltage Main Relay | NO | Checkable by GDS
Checking for welding in the High Voltage Main Relay | ??(20°C) | Checkable by multi tester
Insulation Resistance Inspection (M?) | 300 ~ 1000 | Checkable by GDS
Insulation Resistance Inspection (M?) | More than 2M? (20°C) | Mega Ohm tester
Check the High Voltage Battery Voltage (V) [No. 1 Module ~ No. 4 Module or No.5 Module ~ No.8 Module] | 120 ~ 207 | Checkable by multi tester
Check the High Voltage Battery Voltage (V) [No. 1 Module ~ No. 8 Module] | 240 ~ 413 | Checkable by multi tester

High Voltage Battery System

Item | Specification | Note
Cell | 96 | -
Rated Voltage (V) | 360 | -
Capacity (Ah) | 75 | -
Energy (KWh) | 27 | -
Weight (kg) | 203 | -
Cooling System | Air-cooled | Forced air cooled

Item | Specification | Note
SOC (%) | 5 ~ 95 | Checkable by GDS
Cell Voltage (V) | 2.5 ~ 4.3
Pack Voltage (V) | 240 ~ 413
Voltage difference between cells (mV) | Less than 40
Insulation resistance (K?) | 300 ~ 1000
Insulation resistance (M?) | More than 2 | Mega Ohm tester

High Voltage Battery Control System

BMS ECU
? Specification

Item | Specification | Remark
C-CAN terminating resistance (?) | About 60 | Combined resistance (BMS ECU-Inverter)
C-CAN terminating resistnace (?) | About 120 | BMS ECU resistance

Main Relay
? Specification

Item | Specification
ON | Rated Voltage (V) | 450
Rated Ampere (A) | 200
Voltage Drop (V) | Less than 0.1 (200A)
Coil | Operation Voltage (V) | 12
Resistance (?) | 21.6 ~ 26.4 (20°C)

Item | Specification | Note
Main Relay Fixing Status | NO | Checkable by GDS
Main Relay Switch (-) Resistance (?) | ? | Checkable by multi tester
Main Relay Operation Beep | "Clicking" | Checkable by GDS and SST
Coil Resistance (?) | 21.6 ~ 26.4 (20°C) | Checkable by multi tester

Pre-Charge Relay
? Specification

Item | Specification
ON | Rated Voltage(V) | 450
Rated Ampere(A) | 10
Voltage Drop(V) | Less than 0.5 (10A)
Coil | Operation Voltage(V) | 12
Resistance(?) | 104.4 ~ 127.6 (20°C)

Item | Specification | Remark
Main Relay Switch (-) Resistance (?) | ? | Checkable by multi tester
Pre Charger Relay Operation Sound | "Clicking" | Checkable by GDS and SST
Pre Charger Relay Coil Resistance (?) | 104.4 ~ 127.6 (20°C) | Checkable by multi tester

PRE-Charge Resistor
? Specification

Item | Specification
Coil | Capacity (W) | 60
Resistance (?) | 30

Battery Current Sensor
? Specification

Current (A) | Ouput Voltage (V)
-400(Charge) | 0.5
-200 (Charge) | 1.5
0 | 2.5
200 (Discharge) | 3.5
+400 (Discharge) | 4.5

Item | Specifications | Remark
Current Sensor Ouput Voltage (V) | About 2.5 ± 0.1 | Checkable by multi tester
Current Sensor Power Voltage (V) | About 5 ± 0.1 | Checkable by multi tester

Main Fuse
? Specification

Item | Specification
Rated Voltage (V) | 450 (DC)
Rated Current (A) | 250 (DC)

Item | Specification | Remark
Safety Plug Cable Resistance (?) | Less than 1 (20°C) | Checkable by multi tester
Main Fuse Resistance (?) | Less than 1 (20°C) | Checkable by multi tester

Battery Temperature Sensor
? Specification

Temperature (°C) | Resitance (K?) | Tolerance (%)
-40 | 204.5 | ±4.0
-30 | 117.8 | ±3.5
- 20 | 70.34 | ±3.0
- 10 | 43.43 | ±2.5
0 | 27.63 | ±2.0
10 | 18.07 | ±1.6
20 | 12.11 | ±1.2
30 | 8.303 | ±1.2
40 | 5.813 | ±1.5
50 | 4.149 | ±1.9
60 | 3.013 | ±2.2
70 | 2.225 | ±2.5

Runaway Arresting Device (RAD)
? Specification

Item | Specification | Remark
RAD Combined Resistance (?) | Less than 3 (20°C) | Checkable by multi tester
RAD Terminal Resistance (?) | Less than 0.375 (20°C) | Checkable by multi tester
RAD Switch Position | Bottom | RAD switch and visual inspection

High Voltage Battery Heater
? Specification
[14 Cell LH/ RH]

Item | Specification
Resistance (?) | 26 ~ 29

[10 Cell LH/ RH]

Item | Specification
Resistance (?) | 16 ~ 18

High Voltage Battery Heater Relay
? Specification

Item | Specification
ON | Rated Voltage (V) | 450
Rated Current (A) | 10
Voltage Drop (V) | Less than 0.5 (200A)
Coil | Operation Voltage (V) | 12
Resistance (?) | 104.4 ~ 127.6 (20°C)

Item | Specification | Remark
Heater Relay Switch Resistance (?) | ? | Checkable by multi tester
Heater Relay Operation Sound | "Tik", "Tok" | Checkable by GDS and SST
Heater Relay Coil Resistance (?) | 104.4 ~ 127.6 (20°C) | Checkable by multi tester

High Voltage Battery Heater Fuse
? Specification

Item | Specification
Current (A) | 10

High Voltage Battery Heater Temperature Sensor
? Specification

Temperature (°C) | Resistance (K?) | Tolerance (%)
-40 | 204.5 | ±4.0
-30 | 117.8 | ±3.5
- 20 | 70.34 | ±3.0
- 10 | 43.43 | ±2.5
0 | 27.63 | ±2.0
10 | 18.07 | ±1.6
20 | 12.11 | ±1.2
30 | 8.303 | ±1.2
40 | 5.813 |

##### High Voltage Battery Handling Guide

High voltage battery system inspection guide Be sure to read and follow the “General Safety Information and Caution” before doing any work related with the h ...

##### Components and Components Location

Components Location 1. High Voltage Battery System Assembly2. Electronic Power Control Unit (EPCU) [LDC+Inverter+VCU]3. ON-Board Charger (OBC)4. High Voltage Joint Box5. High Voltage Cable6. Moto ...

##### Other information:

### Kia Soul EV (PS EV) 2015-2020 Service Manual: Mode Control Actuator Repair procedures

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### Kia Soul EV (PS EV) 2015-2020 Service Manual: Start/Stop Button Repair procedures

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