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# Kia Soul EV: Driveshaft Assembly / Front Driveshaft Repair procedures

Kia Soul EV (PS EV) 2015-2020 Service Manual / Driveshaft and axle / Driveshaft Assembly / Front Driveshaft Repair procedures

Replacement

1. | Loosen the wheel nuts slightly. Raise the vehicle, and make sure it is securely supported.

2. | Remove the front wheel and tire (A) from front hub.
Tightening torque: 88.3 ~ 107.9 N.m (9.0 ~ 11.0 kgf.m, 65.1 ~ 79.6 lb-ft)
Be careful not to damage to the hub bolts when removing the front wheel and tire (A).

3. | Remove the driveshaft coking nut (A).
Tightening torque: 274.6 ~ 294.2 N.m (28.0 ~ 30.0 kgf.m, 202.5 ~ 217.0 lb-ft)
• | The driveshaft lock nut should be replaced with new ones.
• | After installation driveshaft lock nut, stake the lock nut using a chisel and hammer as shown in the illustration below.

4. | Remove the tie rod end ball joint (C) from the knuckle by using the SST (09568-34000).
(1) | Remove the split pin (A).
(2) | Remove the castle nut (B).
(3) | Use the SST (09568-34000).
Tightening torque: 23.5 ~ 33.3N.m (2.4 ~ 3.4kgf.m, 19.4 ~ 24.6lb-ft)
• | When using SST, be sure not to damage the dust cover of lower arm ball joint.
• | Keep SST tied to the car because there is arisk of injury by dropping the SST duringremoval of the lower arm ball joint.
• | The peripheral parts may be damaged when removing the lower arm ball joint with a general tool such as lever, so be sure to use SST.

5. | Remove the lower arm (A) from the knuckle.
Tightening torque: 58.8 ~ 70.6 N.m (6.0 ~ 7.2 kgf.m, 43.4 ~ 52.1 lb-ft)

6. | Using a plastic hammer, disconnect driveshaft (A) from the axle hub (B).

7. | Insert a pry bar (A) between the transaxle case and joint case, and separate the drive shaft (B) from the transaxle case.

8. | Install in the reverse order of removal.

9. | Check the front alignment. (Refer to Suspension System - "Front Alignment")

Inspection

1. | Check the driveshaft boots for damage and deterioration.

2. | Check the ball joint for wear and damage.

3. | Check the splines for wear and damage.

4. | Check the dynamic damper for cracks, wear and position.

5. | Check the driveshaft for cracks and abnormal wear.

Disassembly

• | Do not disassemble BJ assembly
• | Special grease must be applied to the driveshaft joint. Do not substitute with another type of grease.
• | The boot band should be replaced with a new one.

1. | Remove the Front Driveshaft. (Refer to Driveshaft Assembly - "Front Driveshaft")

2. | Remove the BJ circlip (B) from the TJ housing (A).

3. | Remove both boot bands from the TJ housing.

4. | Pull out the boot from the transaxle side joint (TJ).

5. | While separating joint boot (A) of the transaxle side,wipe the grease in VTJ case (B) and lay them in the correct order.
• | Make alignment marks (D) on spider roller assembly (A), TJ housing (B), and shaft spline (C) to aid reassembly.

6. | Remove the snap ring (A) from the shaft.

7. | Remove the spider assembly (B) from the driveshaft (A) using the special tool (09495-33000).

8. | Clean the spider assembly.

9. | Remove the TJ boot (A).
• | For reusing the boot (A), wrap tape (B) around the driveshaft splines (C) to protect the boot (A).

Reassembly

1. | Wrap tape around the driveshaft spline(TJ) to prevent damage to the boot.

2. | Using the alignment marks (D) made during disassembly as a guide, install the spider assembly (A) and snap ring (B) on the driveshaft splines (C).

3. | Add grease to the joint boot.

4. | Install both boot bands.

5. | To control the air in the TJ boot, keep the specified distance between the boot bands when they are tightened.
Motor | Distance (L) mm (in.)
LH side | RH side
80KW | 546.3 | 804.7

6. | Using the SST(09495-3K000), secure the TJ boot bands.
Clearance (A): 2.0 mm (0.0787 in.) or less

7. | Install the Front Driveshaft. (Refer to Driveshaft Assembly - "Front Driveshaft")

8. | Check the front alignment. (Refer to Suspension System - "Front Alignment")

##### Front Driveshaft Components and Components Location

Component (1) 1. Driveshaft (RH) 2. Circlip3. Driveshaft (LH) Component (2) [LH] 1. BJ assembly 2. BJ circlip 3. BJ boot band 4. BJ boot 5. Shaft6. TJ boot band7. TJ boot8. Spider assemb ...

##### Front Axle Assembly

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##### Other information:

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### Kia Soul EV (PS EV) 2015-2020 Service Manual: Repair procedures

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