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# Kia Soul EV: EV Battery System / Special Service Tools

Kia Soul EV (PS EV) 2015-2020 Service Manual / EV Battery System / Special Service Tools

Special Service Tools

Tool Name / Number | Illustration | Description
High Voltage Power Extension Cable 0K918-E4100 |  | Used for measuring the high voltage battery system
High Voltage Battery Check Extension Cable (21pin) 0K375-E4100 |  | Used for measuring the high voltage battery system
High Voltage Battery Check Extension Cable (8pin) 0K375-E4200 |  | Used for measuring the high voltage battery system
Insulated Tool Set 0K375-4U000 |  | Used for measuring or work to high voltage parts -22EA components (Include case)
HV Battery Assembly Lifting Fixture 0K375-E4300 |  | Removing and installing battery pack assembly

No. | Tool Name | Tool Number
1 | Insulated Flat Head Screwdriver-6" | 0K375-4U100
2 | Insulated Phillips Screwdriver-6" | 0K375-4U110
3 | Insulated Flat Head Screwdriver-4" | 0K375-4U120
4 | Insulated Phillips Screwdriver-4" | 0K375-4U130
5 | Insulated Spanner-8mm | 0K375-4U140
6 | Insulated Spanner-10mm | 0K375-4U150
7 | Insulated Spanner-12mm | 0K375-4U160
8 | Insulated Spanner-12mm | 0K375-4U170
9 | Insulated Spanner-17mm | 0K375-4U180
10 | Insulated Ratchet Wrench-3/8" | 0K375-4U190
11 | Insulated Ratchet Wrench-3/8" | 0K375-4U200
12 | Insulated Socket Extension Bar-3/8" | 0K375-4U210
13 | Insulated Socket-8mm | 0K375-4U220
14 | Insulated Socket-10mm | 0K375-4U230
15 | Insulated Socket-12mm | 0K375-4U240
16 | Insulated Socket-14mm | 0K375-4U250
17 | Insulated Socket-17mm | 0K375-4U260
18 | Insulated Socket-19mm | 0K375-4U270
19 | Insulated Nippers-6" | 0K375-4U280
20 | Insulated Pliers-8" | 0K375-4U290
21 | Insulated Cutter | 0K375-4U300
22 | Insulated Tool Box | 0K375-4U310

Personal Protective Equipment

Name | Illustration | Description
Insulation gloves |  | Used when inspecting or working on the high voltage components [Insulation performance : 1000V / 300A or above]
Insulation shoes |  | Used when inspecting or working on the high voltage components
Insulation clothes |
Insulation helmet |
Safety glasses |  | Used in the following cases : • When removing, installing or inspecting the high voltage battery terminals or wiring where spark may happen. • When working on high voltage battery pack assembly.
Face shield |
Insulation mat |  | Any removed high voltage components are placed on the insulation mat to prevent safety accidents.
Insulation sheet |  | Insulation sheet is used to cover high voltage components to protect people not wearing personal protective equipment from safety accidents.
Warning tape |  | Used to inform danger above this line.

Commercial Tool

Tool Name | Illustration | Description
Battery lift table |  | Removing and installing battery pack assembly pack weight: 277 kg pack size: 1647mm x 996mm x 261mm
Multi tester |  | Measuring resistance, voltage, and resistance
Insulation resistance tester(Multi tester) |  | Measuring insulation resistance, voltage, and resistance
Crane jack |  | Removing and installing battery pack assembly pack weight: 277 kg pack size: 1647mm x 996mm x 261mm

##### System Diagram

System Diagram OBC: ON-Board Charger QRA: Quick Charge Relay Assembly PRA: Power Relay Assembly EWP: Electronic Water Pump EPCU: Electronic Power Control Unit [LDC ...

##### Troubleshooting

Basic Troubleshooting Basic Inspection Procedure Measuring Condition of Electronic Parts'' Resistance The measured resistance at high temperature after vehicle running may be high or low. So al ...

##### Other information:

### Kia Soul EV (PS EV) 2015-2020 Service Manual: Main Relay Specifications

Specification ItemSpecificationONRated Voltage (V)450Rated Ampere (A)200Voltage Drop (V)Less than 0.1 (200A)CoilOperation Voltage (V)12Resistance (?)21.6 ~ 26.4 (20°C) ItemSpecificationNoteMain Relay Fixing StatusNOCheckable by GDS Main Relay Switch (-) Resistance (?)?Checkable by multi ...

### Kia Soul EV (PS EV) 2015-2020 Service Manual: Yaw-rate and Lateral G Sensor Repair procedures

Removal 1. Remove the ignition key from the vehicle. 2. Disconnect the battery negative cable and wait for at least three minutes before beginning to work. 3. Disconnect the DAB, PAB, SAB, CAB and BPT connectors. 4. Remove the floor console. (Refer to Body - "Floor console") 5. ...
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